Inbetween the core halves is a thin plastic spacer which creates the air gap. The fact that the original part was a 2n3055, which is a relatively low voltage device, says to me its not a crt flyback application unless its driving. This is short flyback transformer test, hope you will like it, please dont. Jun 10, 2018 2n3055 flyback drivers for windows download i normally run mine at 26volts, where it draws 4. Most of the others i had seen were simple 555 based drivers and ones similar to the single or double 2n3055 transistor design. This circuit, also incorrectly known as the 2n3055 flyback driver, bears some resemblance to the battery invertercontinuity tester which is. Flyback transformer driver for beginners transformers. This is probably the most well known flyback transformer driver circuit. Nov 19, 2015 electronic project circuits tv flyback driver with 2n3055.
And, since i had this, i decided to make a driver, and, eventually, a jacobs ladder. The term flyback transformer driver doesnt automatically mean a crt drive application, it also means a transformer in aflyback switching converter. A very simple road to your basic high voltage generator is the transistor driven flyback transformer. I cut off the problematic pin and put a blob of hotmelt glue on it, but it still arcs. What you can do is provide some isolation between the pins with pieces of plastic and super glue.
At 4 v, the system draws about 2 a and i get several thousand volts out of the flyback, as expected. The flyback topology is a versatile, widely used, switchedmode powersupply design with some interesting characteristics that brings performance and bom advantages to many applications. Mar 06, 2020 dual 2n3055 flyback driver download check if it is drawing current. The high voltage will come out of the fat wire from the top of the flyback usually connected to the crt with a suction cup. Jul 20, 2008 so for my first real flyback driver, i built a dual 2n3055 transistor based flyback driver. Flyback transformer electronics 2n3055 driver transistor driver. Apr 11, 2020 2n flyback transformer driver for beginners inductor power supply. Flyback transformer driver for beginners with images electronic. To find out more, including how to control cookies, see here. In modern applications, it is used extensively in switchedmode power supplies for both low 3 v and high voltage over 10 kv supplies. Since the leakage inductance of the transformer provides the current limiting, and there is never dc component on the primary, arcs can be safely drawn from the transformer without. This circuit, also incorrectly known as the 2n3055 flyback driver, bears.
Hi josef, i currently have a type 4b transformer hooked up to a zvs driver. The step 9 page going further now includes a way to measure th. In fact you can even use a 12w for the 27 ohm resistor, but it may burn out if it is left to run for a long time. You flyback transformer is properly fine, arcing between the bottom pins is normal as we tend to over drive these small transformers by a lot. It is the same topology with almost the same efficiency, and its actually a nice example what happens when a primitive circuit like this is used with slightly bigger input powers. These drivers were prone to failure and had high losses in the switching devices. The high voltage will come out of the fat wire from the top of the flybackusually connected to the crt with a suction cup. I have a flyback transformer that i got out of an old crt monitor. Because they act as a transformer, there are often extra windings on the secondary coil and provide lower 2n3055 flyback for other parts of the circuit, hence the large number of pins at the bottom of the flyback and they are used to power say the vertical and horizontal deflection coils, and so on. This circuit, also incorrectly known as the 2n3055 flyback driver, bears some resemblance to the battery invertercontinuity tester which is published here. Dec 8, 2018 flyback transformer driver for beginners. Do you mean a flyback transformer out of a crt tv or. In this ac power supply, a pushpull oscillator drives a tv flyback transformer from an old color tv a flyback without embedded tripler.
The main component of the system is the ferrite core flyback transformer. It uses two 2n3055 power transistors in a pushpull oscillator configuration. The fact that the original part was a 2n3055, which is a relatively low voltage device, says to me its not a crt flyback application unless its driving the primary side and has snubber clamps to protect the voltage. This circuit uses a common flyback transformer you probably have more than one in your house right now to boost typical battery voltages up to the multikilovolt range. A flyback transformer, sometimes called a line output transformer are used in.
Mar 17, 2012 as a last resort, you can try constructing a low powered flyback driver, like the 2n3055 singletransistor one, then powering it on and placing the anode wire close to the bottom pins. There are many ways to build flyback drivers, but even though some of newer designs may seem more stable or effective, the 2n3055 with 2 resistors, is by far one of the more simple designs. Loneoceans laboratories flyback driver circuits gao guangyan. When a person who has little experience in the world of projects, the information they find is critical. So for my first real flyback driver, i built a dual 2n3055 transistor based flyback driver. It was initially designed to generate high voltage sawtooth signals at a relatively high frequency. Remove the metal bracket, and pull the core halves out. This circuit, also incorrectly known as the 2n3055 flyback driver, bears some resemblance to the battery inverter continuity tester which is published here. This is the modified 2n3055 flyback driver, as you can see, it provides a good power supply for experimenting with very high voltages and lower currents for example, strong static fields or x. Mar 20, 2019 flyback transformer driver for beginners. I was looking for newer flyback driver designs and came across this one after quite a bit of searching. These drivers were prone to failure and had high losses in.
The transistor model was chosen by designer in a way that it wont. Also, any tips on how to keep from killing a flyback. Jul 08, 2018 2n3055 flyback transformer driver for beginners. The 6bg6 tube is a tv output tube that drives the flyback transformer.
This design uses a 555 timer ic to feed a square wave to a tc4422 gate driver, which drives two irfp260 nchannel mosfets via a custom 1. A flyback transformer fbt, also called a line output transformer lopt, is a special type of electrical transformer. Flyback transformer drivers the 555 driver basic flyback transformers are found in monitors, tvs or anything with a crt, and are sometimes known as line output transformers, or just lopt. The power transformer was salvaged from a small hp frequency counter, and has 250v, 18v, and 7v windings. The gist of it is that while one 2n3055 overheats very quickly, 2 paralleled 2n3055s will be able to split the current load and avoid overheating too rapidly. The output voltage is close to 40kilovolts, which is enough to ionize the air without any ground nearby, as can be seen on the first picture. Different capacitors were tried, ranging from 10 nf to nf, nf was found to work the best for my flyback transformer. The schematic has been updated to include basic transistor protection in the form of a capacitor and diode. I pushed it higher for short periods and it survived and gave surprising performance. If any one has any ideas i would like to hear them. A half bridge flyback driver is a neat project for any beginner hv enthusiast, which reflects much of the way a commercial high voltage power supply might be made. Nov 17, 2010 this is the modified 2n3055 flyback driver, as you can see, it provides a good power supply for experimenting with very high voltages and lower currents for example, strong static fields or x. May 17, 2010 after toying around with a single transistor 2n3055 driver i used to drive a flyback, i have a strange hankering for more and more power lets face it, everyone loves a bright purple arc and high frequency whine.
A flyback transformer is just a particular mode of operation of a transformer. It sounds like a over voltage protection, when you suddenly. You can use any highvoltage ac power supply to drive the multiplier. The 2n3055 should be relatively easy to find, but can be replaced with a similar high power. Transistor driven high voltage flyback transformer page. This instructable will show you how to make a cheap and simple driver circuit in order to get high voltage arcs out of a component called a flyback transformer. Dec 10, 2019 the flyback topology is a versatile, widely used, switchedmode powersupply design with some interesting characteristics that brings performance and bom advantages to many applications. Can a 07 npn transistor be used as a substitute for a 2n3055 in a flyback driver circuit. This circuit, also incorrectly known as the 2n3055 flyback driver. Instead, we need a circuit to generate a high frequency as input to the primary coil. Unlike a normal transformer which operates at 50 60hz, a flyback transformer is designed to operate at high frequency, so we cannot simply connect a primary on the flyback powered from the mains do not do this. Autodesk instructables, 2n3055 flyback transformer driver for beginners robert gawron, high voltage supply 1030kv made from crt television flyback transformer electronic repair guide, what is flyback transformer. Flyback transformer driver for beginners diy tesla coil.
Apr 12, 2019 flyback transformer driver for beginners. Texas instruments, understanding the basics of a flyback converter. The single transistor circuit a good candidate but there is no obvious way to limit the collector voltage. They are used for generating high voltage for the crt, which is needed to create an electric field, which in turn accelerates electrons towards the screen. Different capacitors were tried, ranging from 10 nf to 300 nf, 220 nf was found to work the best for my flyback transformer. I decided to use the 2n3055 push pull flyback driver, as it would be at least somewhat better than using just the single transistor 2n3055 flyback driver, and the parts would be easier to get and put together in a short period of time it was. Apr 15, 2019 autodesk instructables, 2n3055 flyback transformer driver for beginners robert gawron, high voltage supply 1030kv made from crt television flyback transformer electronic repair guide, what is flyback transformer. Flyback driver circuits high voltage with a television flyback transformer. This is the modified 2n3055 flyback driver, as you can see, it provides a good power supply for experimenting with very high voltages and lower currents for example, strong static fields or. I used a 40 watt transformer which couldnt supply enough current to. The flyback powersupply architecture and operation. In modern applications, it is used extensively in switchedmode power supplies for both low 3 v and high voltage over 10 kv. Say if you had a 33 ohm and a ohm resistor they would still work fine for this circuit.
Electronic project circuits tv flyback driver with 2n3055. This instructable will show you how to make a cheap and simple driver circuit in order to. You know you have found the right pin to which the anode makes a continuous arc. The step 9 page going further now includes a way to measure these illustrious voltage spikes with a regular volt meter. It is the same topology with almost the same efficiency, and its actually a nice example what happens when a primitive circuit like this is used with slightly bigger input. Since you wont be running the flyback transformer in flyback mode anymore you can remove the air gap to decrease the idle current drawn. The schematic has been updated to include basic transistor protection in the form of a capacitor and. As i slowly transistor flyback the supply to 6 v, the current transistor flyback rises to flybqck a and then the flyback suddenly stops outputting any voltage. Because they act as a transformer, there are often extra windings on the secondary coil and provide lower 2n3055 flyback for other parts of the circuit, hence the large number of pins at the bottom of the flyback and they are used to. The schematic has been updated to include basic transistor protection in the form of a capacitor and diode, the driver will function without them but i strongly recommend using them. The 12sq7 is a highgain amplifier that boosts the feedback signals to oscillate the 6bg6 tube. Nov 17, 2012 i have a flyback transformer that i got out of an old crt monitor. Im using a 2n3055 transistor rated for up to 15 a on the collector with power dissipation up to 115 w.
All parts can be obtained easily from radio shack, including the mosfet. You could also varnish it or if possible, mold it all shut in epoxy. Efficient flyback driver high volts circuit using ic555. Mar 20, 2015 this is probably the most well known flyback transformer driver circuit. In fact you can even use a 12w for the 27 ohm resistor, but it. Our favorite circuit is the following dctoac inverter click diagram to enlarge. High voltage with a television flyback transformer. May, 2020 555 2n3055 flyback driver download for the mosfet i used an irfp, though any mosfet with a breakdown voltage above v and avalanche rated will work. Flyback transformers can be found in any equipment with a cathode ray tube crt like televisions or computer monitors. This is an efficient flyback driver circuit, a good and fairly efficient flyback driver circuit.